How is the development of the robot industry in various countries? The KUKA factory in Germany is shocking!

Many cutting-edge technologies are related to the robotics industry, such as deep learning and artificial intelligence technology, artificial intelligence technology, human-machine combat cooperation or independent mobile system software. Intelligent robots are a key component of the intelligent processing and manufacturing industry, and the processing and manufacturing industries all over the world are facing great challenges. Wuxi robot welding torch manufacturers do not know that, with the rapid changes in consumption trends, the shortage of resources, the shortage of skilled workers, the aging population of social development and its requirements for local commodities, according to the automation technology of soft industrial production robots for this kind of Challenges show solutions. Therefore, in 2019, we not only saw a significant increase in the total number of robots put into operation, but also saw more and more robots used in new main purposes. What is the global robot layout and development trend?

The IFR data and information estimate that 2019 will be similar under the promotion of the variability of economic development, and the sales volume of robots will be about 421,000 units. The actual data and information will be released in September 2020. In its report released in September 2019, the number of installed robots in the world increased by 6% in 2018, reaching 422,271 units, with a value of 16.5 billion US dollars (without mobile phone software and external devices). The actual operating inventory of robots is estimated to be 2,439,543 enterprises (15%). From a field point of view, due to the change in the field of robot customers, the automobile and electrical equipment/electronics industries have always been the protagonists of trade conflicts in China and North America, which are key arrivals, spreading variability to the world economy. As everyone knows, the automotive industry is still the largest customer segment, accounting for 30% of the total installed volume, with technology leading electrical equipment/electronic devices (25%), metal materials and mechanical equipment (10%), plastics and chemical raw materials (5%) and the food industry (3%). Judging from the development trend of historical records, since 2010, due to the continuous growth and development trend of the world, the requirements for industrial production robots have increased significantly, which has prompted the automation technology and continuous technological innovation of industrial production robots. From 2013 to 2018, the average annual installations increased by 19% each year (CAGR). Close to 2005 and 2008, the annual average sales volume of robots was about 115,000 units. The world economic and financial turmoil caused robot equipment to drop to 60,000 units in 2009, and many project investments were delayed. In 2010, the project investment freed up the indoor space and increased the installed capacity of robots to 120,000 units. Before 2015, the annual installation volume more than doubled to nearly 254,000 units. In 2016, it exceeded 300,000 units every year, and in 2017, the installation volume soared to nearly 400,000 units. A total of 283,080 units were installed in 2018, an increase of only 1% over the previous year, but still a new high for the sixth consecutive year. The situation in every country in the world is not bright. Europe and the United Kingdom have grown strongly despite the stagnation in the Asian region, but although the growth in the Asian region has slowed down significantly in 2018, it is still the world's largest sales market for industrial production robots. Two-thirds (67%) of new robots deployed in 2018 were installed in Asia. From 2013 to 2018, the average annual installation of robots increased by 23% every year. In 2018, the status of the three major sales markets in Asia varied: my country (154,032 units; -1%) and South Korea (37,807 units; -5%) saw a decrease in the total number of computer installations, while Japan (55,240 units; 21%) saw a decrease in the total number of installed computers. The total number of computer installations has grown substantially. The number of robot installations in Europe, the second largest market, increased by 14% to 75,560 units, setting a new record for the sixth consecutive year. The average annual growth rate from 2013 to 2018 was 12%. Growth rates in the UK were even higher: around 55,212 robots were installed in 2018. This figure was a 20% increase from the previous year and, like Asia and Europe, it was the sixth consecutive year to record a new high. The average annual growth rate since 2013 is 13%. 74% of the world's robotic equipment is located in five countries2 including Canada and Australia14. There are five key industrial production robot sales markets for Global Robotics 2020: my country, Japan, the United Kingdom, the Republic of Korea, and Germany. This kind of my country accounts for 74% of the world's robotic equipment.

Since 2013, my country has been the world's largest sales market for industrial production robots, accounting for 36% of total installations in 2017 and 2018. 154,032 units were installed in 2018. This is 1% lower than in 2017 (156,176 units), but still exceeds the number of robots installed in Europe and South America (130,772 units). For details, see Chapter 3.3.1 of the Client Program. In 2018, the number of robot installations in Japan increased by 21%, reaching 55,240 units (the new maximum value). For a country with a high level of industrial production automation technology, the average annual growth rate of 17% since 2013 is very obvious. For the eighth year in a row, robot installations in the UK achieved a new maximum value level (40,373 units; 22%). Since 2010, the production process automation technology of various processing and manufacturing industries across the country has become an inevitable trend. In terms of installations this year, the UK took third place from the Republic of Korea in 2018, and abroad, the strongest growth came from other industries. For example, the total sales of robots in the foreign food and beverage sector increased by 72% in 2018, with 2,754 new robots sold, but still only accounted for 18% of the total sales of the British car industry. In the Republic of Korea, since reaching the highest value level of 41,373 units in 2016, the number of robot installations has been decreasing every year. In 2018, a total of 37,807 generator sets (-5%) were installed, which is very high in my country. The big level lies in the electronics industry, which had a tough year in 2018. However, since 2013, the average number of installations has increased by 12% every year. Germany is the fifth largest robot sales market in the world. In 2018, the total number of robot installations soared by 26%, reaching a new height of 26,723 units. This installation data in my country is mainly driven by the automobile industry. In Europe, Germany and Spain contributed to 19% growth. Spain is the second largest market for industrial production robots in Europe, with total sales increasing by 27% in 2018. The growth of other Eastern European countries has decreased to a certain extent. Except for the Swiss Confederation and Finland, the total sales of these two countries have increased by more than 40% compared with 2017. KUKA's production workshop In Germany, the field of robotics means that the company KUKA is under the application of Industrie 4.0 elements: its part processing process can gain insight into the future production process, and its entire process is surprising. At first glance, Line 16 at the kuka processing plant in Maastricht, Germany, looks like any other working environment for a German or international equipment manufacturer: there is a slight fishy smell in the air, and every production The machine tools of the merchants are all diligently producing and processing metal material parts - the hard-working employees are hosting variety shows. Among the staff is Rainer Eder-Spendier, Director of Automation Technology and Robotics in Hall 16. “I am passionate about this hall,” said the 51-year-old. “The aspect ratio and clever level of automation technology in manufacturing make everyone extraordinary. We use intelligent automation technology and intelligent technology here. ” At first glance you may not notice: all the devices in the service hall are connected to the cloud and have various Industrie 4.0 roles. Rainer Eder-Spe Wuxi robot welding gun manufacturer ndier holds a tablet and stands in front of the Burkhardt Weber safety fence surrounding the machine tool. He said: "For example, everyone has carried out an intelligent overview of all service halls. This is similar to the topographic map application software for smartphones. It allows me to monitor all devices and find their data information. ” It taps quickly with its ring finger to check the status of the two Heller CNC machining centers, which are loaded and unloaded on time by KUKA robots. Like smart bracelets or fitness trackers, robots and devices collect all kinds of data and transmit this data to the cloud. Subsequently, the data information is displayed on the operation interface of the tablet in various data visualization ways. "But that's not all," said the Munich, Germany native who has been with KUKA for more than 25 years. He explained in detail: “If there is incorrect information, we can use the Wiki-type service items compiled by our service item professionals for many years. The database query includes nearly five million solution proposals. We can also use the embedded technology to go back and forth through each whole process flow, which works similar to the black box of an airplane. And, we can let the mobile phone software notify everyone of all abnormal conditions in the production process - this is similar to ECG. ” The database query included nearly five million solution proposals. We can also use the embedded technology to go back and forth through each whole process flow, which works similar to the black box of an airplane. And, we can let the mobile phone software notify everyone of all abnormal conditions in the production process - this is similar to ECG. ” The database query included nearly five million solution proposals. We can also use the embedded technology to go back and forth through each whole process flow, which works similar to the black box of an airplane. And, we can let the mobile phone software notify everyone of all abnormal conditions in the production process - this is similar to ECG. ” Communication is the basic of intelligent manufacturing system There are seven modules and 11 robots in Hall 16. The models and specifications of this robot are different, and they are all produced by KUKA. The equipment they use is commercial machine tools from various manufacturers. Robots produce components such as supports, rotating columns, arms and crank arms. Parts are assembled by neighbors in the robotic assembly workshop. "In this service hall, the robot undertakes the production of various parts required by the robot," concluded Rainer Eder-Sp Wuxi robot welding gun manufacturer endier. Then he re-emphasized: "It's important not only to fully test the new technical probabilities, but to deploy them in a really smart way. It is also important that the device has a socket that can accommodate waving. ”

Hand wave refers to the communication between the robot and the machine tool. It is indispensable if each component of the system software is compatible with each other. In the module, the robot can act as a server or a slave. As the owner, the robot will specify the program flow and notify the device, for example, that the workpiece has already been loaded and the door can now be closed. If the robotic arm is deployed as a slave, it will respond to commands from the external control board. Reduce production time and improve work efficiency Machine tools are generally manually loaded by workers. Workers often stand and wait for equipment to process workpieces. Once the production machining program flow is complete, workers remove the workpiece and place it on a pallet before loading a new workpiece into the machine. The whole process is not only simple, but also relatively low in high efficiency. As you can see from Hall 16, automation can be applied to improve the steps. "In everyone's service hall, robots are responsible for the daily tasks of loading and unloading equipment," said Rain Wuxi robot welding torch manufacturer er Eder-Spendier. Consequently, very few people are involved in the production process. In fact, even on weekends and evening shifts, it is possible to run production processes unattended for a certain period of time. ” To better ensure this, this module is equipped with infeed equipment such as wheel discs and infeed conveyor belts. Workers manually load this part into the part to be machined. Thus, the robot can use up to eight hours of inventory, depending on the total number of workpieces ready and the daily tasks the equipment is to perform. The robot also implements primary and secondary daily tasks, thereby improving production efficiency. Rainer Eder-Spendier exemplifies: “In some of our modules, the robot cuts the external thread of the helical oil into pre-drilled holes, while the machine tool produces the next workpiece. ” In most modules, workpiece grinding and polishing is another daily task performed by the robot. For this method, the waiting time is rationally used and the production of individual parts is reduced because the daily tasks of the production process of the equipment, such as punching and cutting actual operations falling within the dimensional tolerance of /- 0.2 mm, are reduced. manufacturing time. As a result, precious production processing time can be better utilized on the machine tool, and a large number of parts can be produced. Robotic Machines In fact, one of the robotics modules in Hall 16 is likely to look something like this: The three machines produced by the manufacturer Grob can use more than 30 systrays and thus be able to respond quickly and flexibly to a variety of regulations . Workers hold the workpieces to be produced and processed in the clamping equipment of the changing station. Next, the components are loaded into the module together with the pallet and positioning device. The KR 600 R2830 FORTEC robot implements the drive chain for each process and transports the raw materials from the machine tool to the maintenance module, where the production and processing of metal material parts, such as grinding and polishing, drilling or configuring screw oil. The robot approaches the three devices according to the linear module, and then returns the processed parts to the relevant operator. The worker loosens the clamping device, and in another module with two CNC machining centers made by the manufacturer Heller, the process is similar. Relying on pneumatic workholding, the KR 500 L480-3 MT FORTEC robot picks up workpieces that have been placed on the wheel and loads them into one of two machines. To better enable it to load two devices alternately, the robot is mounted on a linear module. Four infeed stations provide sufficient raw material. Once the production process in the facility is underway, the robot grinds and polishes the parts at the changing station. Eventually, the robot places the parts on the roulette. The machines at Burkhardt Weber are also handled by KR 500 FORTEC robots. The machine that manufactures crankshaft arms and rotating columns is equipped with a double tray changer: one tray holds the workholding fixtures for the crankshaft arms, and the other tray holds the workholding fixtures for the rotating column. When the robot loads the workpiece to one pallet, the equipment will actually operate the workpiece clamped on the other pallet. The advantages of automation technology and connected networks Rainer Eder-Spendie